Lincoln Electric Welding System PCT 80 User Manual

PLASMA  
®
Pro-Cut 80  
The Pro-Cut 80 exhibits maximum cutting ability with a full 85 amps of power,  
slicing through metal up to 1-1/4" (32mm) thick with ease! Using six patented  
technologies, the unit is perfect for maintenance, fabrication or other applications  
which require cutting of thicker metals. The machine weighs only 95 lbs. (43 kg.)  
and its optional “valet style” undercarriage provides uncluttered cable storage  
and easy transport on the job site.  
Description  
Processes  
Air Plasma Cutting  
Gouging  
Output  
Input  
50  
60  
Hz  
1
CC  
PHASE  
Advantage Lincoln  
Base Unit Includes  
• PCT 80 Torch  
• Work lead and clamp  
• Spare consumables  
• 85 amps of power for quality cut performance up to 1-1/4"  
(32mm) in only a 95 lb. (43kg) package.  
• Dual winding technology for fast arc transfers and improved cut  
quality.  
• Built-in air filter and pressure regulator with gauge  
• Patented PCT 80 torch and VORTECH™ technology  
consumables for excellent cutting speed and performance.  
Recommended General Options  
Valet Style Undercarriage, Combination Circle Cutting Kit, Inverter  
and Wire Feeder Cart, Suction Pivot, Replacement Bushing,  
Torches  
• Can be powered by most Lincoln engine driven welders for  
ultimate portability.  
• Back-lit LED system for status indicators eliminates confusion  
yet conveys all the information necessary to monitor the power  
source readiness.  
Order  
• Parts-In-Place safety indicator and lockout circuit to protect  
both the operator and the system.  
K1581-1 w/25 ft. (7.6m) torch 208/230/460/1/3/50/60  
K1581-2 w/50 ft. (15.2m) torch 208/230/460/1/3/50/60  
K1581-3 w/25 ft. (7.6m) torch 460/575/3/50/60  
K1581-4 w/50 ft. (15.2m) torch 460/575/3/50/60  
K1677-1 w/25 ft. (7.6m) torch 220/380/415/3/50/60  
K1677-2 w/50 ft. (15.2m) torch 220/380/415/3/50/60  
• Quick disconnect torch for fast and easy torch removal.  
• “Valet Style” undercarriage available for easy transport around  
the shop or site.  
• CNC/Robotic Interface is included as a standard feature.  
• Three-year warranty on parts and labor. (1 year warranty on  
plasma torch.)  
TECHNICAL SPECIFICATIONS  
Input  
Current @  
Rated Output  
Air  
Pressure  
Required  
Air  
Flow  
Rate  
Dimensions  
H x W x D  
in. (mm)  
Net Weight  
w/Torch  
lbs (kg)  
Product  
Name  
Product  
Number  
Input  
Power  
Rated Output  
Current/Duty Cycle  
Pilot  
Current  
Output  
Range  
K1581-1  
K1581-2 208/230/460/1/3/50/60  
K1581-3  
1-ph: 87/81/48A  
3-ph: 48/44/25A  
98 (44.5)  
113 (51.4)  
98 (44.5)  
80A/60%  
18A  
35-85A  
70 PSI  
480 SCFH 13.7 x 16.5 x 29.5  
(348 x 419 x 749)  
Pro-Cut 80 K1581-4  
K1677-1  
460/575/3/50/60  
65A/100%  
3-ph: 25/20A  
113 (51.4)  
98 (44.5)  
113 (51.4)  
K1677-2 200/380-415/3/50/60  
3-ph: 46/27/24A  
Publication E11.70 3/04  
 
A CLOSER LOOK  
VORTECH® Technology consumables produce a tighter plasma arc by concentrating the swirl.  
Provides an additional kick of  
arc constriction that “tightens”  
the arc, concentrating more  
Extra swirl built  
cutting power than  
into the bottom  
of the nozzle.  
conventional consumables.  
A long powerful arc  
cuts thicker and  
quicker than most  
comparable units on  
the market today.  
Patented torch technology with air  
controls in the torch handle allows for  
faster arc ignition.  
Winners Don’t Compromise!  
Some of the most sucessful motorsports team  
fabricators rely on Lincoln welding and cutting  
equipment.  
Pro-Cut 80  
[3]  
 
RECOMMENDED OPTIONS  
GENERAL OPTIONS  
GENERAL OPTIONS, CONT.  
Suction Pivot  
For use with non-magnetic metals.  
Order K1628-1  
Valet Style Undercarriage  
Valet style undercarriage with  
unique pull-out handle. Provides  
torch cable storage (up to 50 ft.  
lengths), work cable storage, and  
input cord wrap for the ultimate in  
portability. With the undercarriage  
installed, the unit may be operated  
in a vertical position.  
Replacement Bushing  
Replacement bushing for Circle  
Cutting Kit.  
Order K1838-1  
Order K1626-1  
Combination Circle Cutting Kit  
For cutting circles from 2" to 40"  
(50.8 to 1016mm) in diameter.  
Works with all K1571 hand torches.  
Order K1625-1  
Torches  
Hand Torch  
Order K1571-1 for 25 ft. (7.6m)  
Order K1571-2 for 50 ft. (15.2m)  
Machine Torch  
Order K1571-3 for 25 ft. (7.6m)  
Inverter and Wire Feeder Cart  
Rugged, heavy-duty rear-wheeled  
cart includes front casters and no-  
lift gas bottle platform. Convenient  
handles allow for easy cable  
storage while full length side trays  
store parts and tools. Shipped fully  
assembled. Small footprint fits  
through 30 inch door.  
Robotic Torch  
Order K1571-5 for 25 ft. (7.6m)  
Order K1764-1  
PRO-CUT 80 ORDER FORM  
PRODUCT DESCRIPTION  
ORDER NUMBER  
QUANTITY  
PRICE  
PRO-CUT 80 w/25 ft. (7.6m) torch, 208/230/460/1/3/50/60  
PRO-CUT 80 w/50 ft. (15.2m) torch, 208/230/460/1/3/50/60  
PRO-CUT 80 w/25 ft. (7.6m) torch, 460/575/3/50/60  
PRO-CUT 80 w/50 ft. (15.2m) torch, 460/575/3/50/60  
PRO-CUT 80 w/25 ft. (7.6m) torch, 220/380/415/3/50/60  
PRO-CUT 80 w/50 ft. (15.2m) torch, 220/380/415/3/50/60  
K1581-1  
K1581-2  
K1581-3  
K1581-4  
K1677-1  
K1677-2  
RECOMMENDED GENERAL OPTIONS  
Valet Style Undercarriage  
Combination Circle Cutting Kit  
Inverter and Wire Feeder Cart  
Suction Pivot  
K1838-1  
K1625-1  
K1764-1  
K1628-1  
K1626-1  
Replacement Bushing  
Hand Torch  
25 ft. (7.6m)  
K1571-1  
K1571-2  
K1571-3  
K1571-5  
50 ft. (15.2m)  
Machine Torch, 25 ft. (7.6m)  
Robotic Torch, 25 ft. (7.6m)  
TOTAL:  
C U S T O M E R A S S I S T A N C E P O L I C Y  
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our  
customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based  
on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or  
advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice. As a matter of  
practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or  
advice create, expand or alter any warranty with respect to the sale of our products.  
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the  
customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.  
THE LINCOLN ELECTRIC COMPANY  
22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lincolnelectric.com  
 

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